Blog
Composite – Radial 5 Axis Machining
An intro to 5-axis composite cycles. Written in as few words as possible… 1. Set your Workplane XYZ will work great for 360 Radial Surfacing 2. Create your FreeForm Features Select your Machined/Part surfaces Set all else to Check 3. Create your Projection/Drive Surface Create a circle on…
Read MoreUsing the Sections Tool in WORKNC Analysis
WORKNC is known for its powerful machining strategies, but one of its most underrated strengths lies in its Analysis tools. These tools allow programmers and machinists to better understand part geometry, identify potential issues, and prepare data for toolpath generation. Among them, the Sections command stands out as a versatile feature for visualizing and analyzing…
Read MoreBuilding a Rotary Table Fixture with ESPRIT EDGE & Machine Tool Builder
Integrating a rotary table fixture into your machining setup can significantly expand your capabilities—especially when working with complex 4-axis or 5-axis parts. With ESPRIT EDGE and Machine Tool Builder, the process of defining, aligning, and testing a rotary table becomes efficient and repeatable. In this blog, we’ll walk through a 3-phase process to create a…
Read MoreA Desirable Collision
We’ve all been there, we set up our Freeform feature correctly, we dialed our tool in, we’ve even modeled in our exact tool holders. All just to have “Unreachable Profiles Error” show up on our screens after our first attempt at a 5 axis operation. Don’t let this discourage you!. There is a…
Read MoreWhat’s New in NCSIMUL 2025.3
NCSIMUL is one of the most powerful verification and simulation tools in manufacturing — and it works with any CAM system. Whether you’re using ESPRIT, EDGECAM, CREO, NX, or MASTERCAM, NCSIMUL takes your toolpaths and turns them into accurate, collision-checked, G-code-driven simulations you can trust. With the release of NCSIMUL 2025.3, we’re introducing smarter features,…
Read MoreSimple Surface Creation using Knitted 4 Border Surface
Creating drive or projection surfaces can sometimes be intimidating if you aren’t familiar with the knitted surface functions. Knitted 4 Border Surfaces is a great tool that can be used in a multitude of scenarios even when there are partially looped surfaces involved. In this scenario, we would need a continuous drive surface for us…
Read MoreUnderstanding Cutter Compensation and Offset Register Value in ESPRIT EDGE
Cutter compensation is one of the most critical—and occasionally misunderstood—features in CNC programming. In ESPRIT Edge, understanding how offset values influence both simulation and machine behavior is essential for accurate toolpath validation and production-ready G-code. This post focuses on a specific issue many users encounter: a simulation where the tool appears to drill directly into…
Read MoreTrue G-Code Simulation
What is True G-Code Simulation? True G-Code simulation is the ability of a software to predict the exact behaviour of a CNC machine by reading the NC Program line by line. While most CAM systems in the market provide very robust simulation for each machine type but very few can simulate the actual G-Code the…
Read MoreHow to Add an Indexable Holder to a Turret in ESPRIT EDGE 2025
In modern CNC programming, accuracy begins long before the first chip falls. It starts with proper digital setup—especially for complex tool assemblies like indexable holders. ESPRIT Edge 2025 offers a streamlined way to simulate these assemblies, ensuring fidelity between your CAM environment and shop floor reality. This guide walks you through the process of adding…
Read MoreESPRIT 2025 R1 is Here — What’s New and Why You Should Update
As we announced in our May newsletter, ESPRIT 2025 R1 is now officially available. This new release brings significant updates that improve performance, compatibility, and reliability. Whether you’re a longtime ESPRIT user or just getting started, there’s something in this release for everyone. Key Highlights in ESPRIT 2025 R1 1. SQL Server Upgrade: Future-Proofing…
Read More