Milling

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EXPERT TRAINING:

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CUSTOMIZED IMPLEMENTATION:

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Elevate Your CNC Machining with ESPRIT SolidMill®

Enhance your CNC machining with ESPRIT SolidMill® via PM Technologies. This suite adapts to various machines, enabling quick, precise toolpath creation for any project. Minimize tool breakage risks and boost efficiency with smart stock calculations and optimized G-code. Achieve unparalleled precision and productivity, taking your machining quality to the next level.

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Model-Driven Machining

Dive into precision with ESPRIT as it revolutionizes how you approach CNC machining. Starting from your CAD model, ESPRIT meticulously analyzes your part geometry to pinpoint machinable features, using properties like depth, draft, and hole style to minimize manual input. This not only accelerates your programming process but also dramatically lowers the risk of errors. Enjoy seamless integration as each feature automatically aligns with a workplane, optimizing your workpiece orientation for 4th or 5th axis machining. Plus, any updates to your CAD model are directly reflected in the toolpath, ensuring your machining process remains as dynamic as your designs.

Key Features:

  • Automated Geometry Analysis: ESPRIT reads your CAD model to identify and program machinable features quickly.
  • Minimized Manual Input: Reduces programming time and error risk by using feature properties like depth and hole style.
  • Dynamic Workplane Alignment: Automatically aligns with 4th or 5th axis for optimal part orientation.
  • Auto-Update Toolpaths: Changes to your CAD model automatically refresh the toolpath to match.

Programming Automation

Embrace the future of machining with automated programming. ESPRIT streamlines your setup process through digital templates and component libraries, defining common settings, workholding, and fixturing for your parts. With tooling libraries, gearing up your machine for any job becomes effortless. Leverage your shop's proven processes and methods for setting cutting conditions, ensuring consistency and repeatable excellence across all jobs. This automation captures your expertise, turning it into a powerful tool for efficiency and precision.

Key Features:

  • Digital Templates: Simplify setup with predefined settings for different part classes.
  • Comprehensive Component Libraries: Quick access to workholding and tooling configurations.
  • Consistent Cutting Conditions: Apply your shop's best practices for uniform, reliable results.
  • Efficiency and Precision: Leverage automation for faster, more accurate machining.
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Adaptive Machining Cycles

Maximize your machine's capabilities with ESPRIT's SolidMill machining cycles, designed to adapt and optimize your machining strategy. Experience unparalleled control with cycles that offer rotary machining with polar interpolation, enhancing tool travel and efficiency. With a vast array of approach, entry, exit, and retract strategies, your tool is protected from shocks, ensuring longevity and flawless execution. ESPRIT's intelligent management of feedrates, clearances, offsets, and more ensures each cut is perfected for your specific needs.

Key Features:

  • Rotary Machining with Polar Interpolation: For optimized tool travel and efficiency.
  • Extensive Control Over Toolpath: Protect your tool with strategic entry, exit, and retract methods.
  • Technical Parameter Management: Fine-tune feedrates, clearances, and offsets for perfect cuts.

Holemaking

Master every holemaking challenge with ESPRIT's advanced cycles, capable of producing a diverse array of hole styles with optimized efficiency. Whether dealing with blind, through, interrupted, deep, threaded, countersink, or counterbore holes, ESPRIT offers the versatility to use a spinning tool, a spinning workpiece, or both. This suite ensures rapid production of toolpaths for any number of holes, delivering minimal cycle times without sacrificing precision.

Key Features:

  • Diverse Hole Styles: Easily produce blind, through, interrupted, deep, threaded, and more hole types.
  • Optimized Toolpaths: Achieve minimal cycle times for any number of holes.
  • Flexible Tool and Workpiece Options: Use spinning tools, workpieces, or both for precision holemaking.
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Facing & Roughing

ESPRIT's pocketing cycle stands out for its ability to swiftly remove large volumes of material, tackling pockets and cavities with precision. This cycle intelligently navigates islands, bosses, and subpockets, removing material in incremental depths optimized for what remains. Whether dealing with open or closed shapes, blind or through, this cycle adeptly manages roughing passes, wall and floor finishing, combining efficiency with versatility.

Key Features:

  • High-Volume Material Removal: Quickly clear out pockets and cavities, including complex shapes.
  • Optimized Depths: Incremental removal based on remaining stock for efficient machining.
  • Versatile for Any Shape: Handles open or closed, blind or through shapes with precision.

Contouring & Finishing

Unlock the full potential of contouring and finishing with ESPRIT's flexible cutting cycle, ideal for a wide range of machining tasks. From removing material along vertical or tapered walls to crafting perfect chamfers, this operation ensures roughing and finishing are executed with precision. Automatic toolpath trimming to the remaining stock minimizes cycle times, optimizing your workflow for better results faster.

Key Features:

  • Wide Machining Applications: Ideal for roughing and finishing of all shapes.
  • Material Removal Optimization: Automatic toolpath adjustments to minimize cycle times.
  • Stepover and Depth Precision: Multiple passes for perfect finish and form.
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Optimized for Remaining Stock

ESPRIT takes stock management to the next level, dynamically updating within and between operations to ensure shorter cycle times and collision-free machining. Visualize remaining stock at any process step and start simulations at any point, leveraging real-time stock models to eliminate air cutting and enhance efficiency. This strategic approach allows for precise remachining, ensuring no material is wasted.

Key Features:

  • Real-Time Stock Updates: Avoid unnecessary cuts and ensure collision-free machining.
  • Visual Stock Management: Check remaining stock anytime to plan your next move.
  • Enhanced Simulation Accuracy: Start simulations at any stage with up-to-date stock information.