WHY CHOOSE PMT?
EXPERT TRAINING:
Learn from our ESPRIT-certified trainers. On-site or virtually. Become an expert.
DEDICATED SUPPORT:
Get ongoing assistance for all your manufacturing challenges. We're here to help you.
CUSTOMIZED IMPLEMENTATION:
Ensure a smooth transition to ESPRIT with our tailored implementation strategies.
ESPRIT 5-Axis: Precision for All Industries
Unlock the potential of your machining with ESPRIT's FreeForm simultaneous 5-axis machining cycles. You can effortlessly produce intricate tools and components for industries like aerospace, automotive, energy, and medical. Whether you're working on 5-axis, 4+1, or 3+2 applications, you'll benefit from machine-optimized toolpaths that ensure precision and efficiency. Combine these with ESPRIT's comprehensive milling, turning, and inspection capabilities for a seamless, all-in-one part program that meets all your machining and inspection requirements.
- Unlock machine-optimized toolpaths for complex shapes in 5-axis, 4+1, and 3+2 configurations.
- Cater to diverse industries with tools and parts designed for aerospace, automotive, energy, and medical fields.
- Experience Adaptive Machining™ cycles on any CNC machine, ensuring versatility and performance.
- Simplify programming by integrating FreeForm cycles with milling, turning, and inspection in one complete program.
Simultaneous 5-Axis
Experience the pinnacle of machining flexibility with ESPRIT's suite of rough and finish machining cycles, perfect for everything from micromachining to heavy industry. With options for full 5-axis, 4-axis, and maximum rigidity applications, you have the control and versatility to tackle any project. ESPRIT's innovative ProfitMilling strategy and the unique FreeForm 5-axis composite cycle offer unmatched efficiency and control, simplifying your workflow and maximizing your machining capabilities.
Key Features:
- Master complex geometries with extensive tool control and high-speed machining.
- Optimize your machining strategy with roughing and finishing cycles tailored to your needs.
- Maximize efficiency and tool life with ESPRIT's ProfitMilling strategy.
- Leverage 36 toolpath types for unparalleled flexibility in your machining operations.
Stock-Aware Toolpath
With ESPRIT, your milling cycles are intelligently optimized in real-time, taking into account the state of your stock, tools, and machine. This results in safer, more efficient machining processes with minimized repositioning and elimination of air cutting. You'll enjoy immediate visualization of results, ensuring that your machining is both effective and collision-free.
Key Features:
- Optimize roughing and re-roughing based on the real-time stock.
- See immediate results with visualization of the machining outcome.
- Boost performance with multithreading, GPUs, and background calculations.
- Achieve collision-free machining for a safer and more efficient process.
Machine-Optimized G-Code
Benefit from ESPRIT's machine-optimized G-code, designed for shorter setup and faster cycle times. By optimizing point distribution and code blocks, ESPRIT ensures smooth machine operation and superior surface quality. The tool control center point output enhances machine movement for faster feed rates and higher quality finishes, providing you with a competitive edge.
Key Features:
- Experience faster setup and cycle times with optimized G-code.
- Ensure smooth trajectories around sharp curves for better surface quality.
- Improve machine movement with tool control center point output.
- Adjust for tool wear with 3D tool compensation, enhancing flexibility and precision.
Optimizing the Program
ESPRIT's digital twin technology provides a comprehensive understanding of your CNC machine's environment, streamlining programming and optimizing G-code. With features like the automatic link generator and feed rate optimizer, you can effortlessly navigate complex geometries and improve machining efficiency. ESPRIT's awareness of your machine's capabilities enables precise, efficient, and safe machining operations, significantly enhancing your productivity.
Key Features:
- Simplify programming with automatic linking moves and optimized rotary solutions.
- Improve surface quality and extend tool life with 5-axis feed rate optimization.
- Navigate complex part geometries with ease, reducing cycle times.
- Maximize machining efficiency with a comprehensive understanding of machine kinematics.
Full Machine Simulation
Before you cut a single chip, ESPRIT's machine simulator, powered by a digital twin of your CNC machine, ensures your part program is collision-free. This tool offers real-time motion analysis, collision detection, and verification of the machining process, saving you significant setup time and enhancing shop floor efficiency.
Key Features:
- Visualize the machining process with detailed toolpath analysis.
- Assess remaining stock with a color map comparison.
- Detect potential issues before they happen with real-time simulation and analytics.
- Ensure a safe and efficient machining process with collision, overtravel, and acceleration exception monitoring.
High-Speed Machining
ESPRIT's FreeForm 5-Axis cycles bring unparalleled versatility to your machining operations, offering a wide range of roughing and finishing options. From channel roughing to impeller cutting, you have the tools to tackle complex shapes and surfaces with efficiency and precision. These cycles provide optimal contact, minimize pressure on thin walls, and allow for high chip removal rates, ensuring top-quality machining for every project.
Key Features:
- Efficiently remove material with channel roughing and finishing.
- Explore versatile machining with 36 composite milling cycles.
- Achieve precise contours and chamfer edges with contour machining.
- Master impeller and port cutting for specialized applications.
- Optimize hard material machining with spiral milling techniques.
