WHY CHOOSE PMT?
EXPERT TRAINING:
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DEDICATED SUPPORT:
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CUSTOMIZED IMPLEMENTATION:
Ensure a smooth transition to ESPRIT with our tailored implementation strategies.
Maximize Efficiency with ESPRIT's ProfitMilling®
Discover the power of ESPRIT's ProfitMilling® for 2.5-, 3-, 4-, and 5-axis roughing, transforming your machining process with significantly reduced cycle times and a dramatic increase in tool life. This patented strategy combines optimized toolpaths, light radial engagements with full depths of cut, and dynamically optimized feed rates to ensure consistent chip loads and minimized cutting forces. This innovative approach not only boosts your productivity but also slashes operating costs, offering you:
- A staggering 75% reduction in cycle times
- An impressive 500% boost in tool life
- Optimize chip loads and cutting forces
ProfitMilling Benefits
Unlock unparalleled efficiency with ProfitMilling, a high-speed roughing cycle that enhances performance across 2- to 5-axis milling without the need for specialized investments. Ideal for any CNC setup, including light-duty machines, ProfitMilling excels across a spectrum of materials, including challenging ones like Inconel and titanium. By optimizing toolpaths for full depth cuts with reduced radial engagement, you experience not only faster cutting times but also significantly reduced heat, prolonging tool life and improving part quality.
Key Features:
- Experience high-speed machining across all roughing applications
- Boost productivity, even on lighter-duty machines
- Achieve exceptional results with a variety of materials
- Minimize cutting zone temperatures for enhanced tool longevity and surface finish
How ProfitMilling Works
ProfitMilling's significant cycle time and tool life improvements are due to a unique optimization method that ensures consistent chip loads and reduced cutting forces. The strategy's high-speed toolpath patterns and chip thinning technique allow for higher feed rates by cutting at full depth with reduced radial width. Dynamic feed rate adjustments are made to accommodate geometry and toolpath variances, enhancing material removal rates and minimizing the need for rapid machine movements.
Key Features:
- Leverage optimized, high-speed toolpath patterns for efficiency
- Utilize chip thinning for higher feed rates and full depth cuts
- Adjust feed rates dynamically for consistent chip loads
- Improve chip evacuation and material removal with strategic motions
Traditional Roughing Challenges
Traditional roughing methods often lead to longer cycle times due to the need for conservative cutting speeds, which compensate for chip load and acceleration inconsistencies. This approach can lead to:
- Increased cutting forces and machine "jerks" from sharp corners
- Cutter overload with full-width slotting
- Higher chip loads from variable tool engagement angles
- Inconsistent chip loads due to constant centerline feed rates
- Longer cycle times from cutting at multiple incremental depths
Roughing with ProfitMilling
ProfitMilling revolutionizes roughing, enabling deeper cuts and faster cutting speeds for shorter cycle times and extended tool life. This method introduces:
- Efficient chip evacuation with an initial spiral motion
- Smooth, consistent toolpaths and transitions
- Trochoidal slotting for constant chip load management
- Elimination of chatter and consistent tool engagement with corner picking
- Reduced need for incremental depth passes with full-depth cutting
- Minimized drag from optimized transitional moves
- Enhanced cutting efficiency with dynamically optimized feed rates
Using ProfitMilling
Maximize your machining performance with ProfitMilling by:
- Doubling or tripling recommended feed, speed, and surface speeds
- Optimizing radial engagement for different material hardnesses
- Focusing heat generation into the chip, away from the tool and part
- Selecting high flute count tools, and avoiding coolant to reduce thermal shock
- Ensuring your machine's control settings are optimized for achieving programmed feed rates