VISI Electrode Design

Automate EDM Electrode Creation from Design Through Machining

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Complete Electrode Management

EDM electrode creation is one of the most complex and time-consuming challenges in mold and die manufacturing — and VISI Electrode is built to handle it from start to finish. This automated module covers the creation and management of electrodes and their holders for detailed and hard-to-machine features on mold and press tools. Knowledge-based automation speeds up the process at every stage, while comprehensive holder design, simulation, and collision checking ensure every electrode is validated and ready to perform before it reaches the EDM machine.

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Features at a Glance

  • Dynamic surface extraction
  • Linear and tangential surface extension
  • Electrode collision checking
  • Electrode holder libraries
  • Vertical, side, and inclined electrode animation
  • Neutral data file export
  • HTML and EPX export
  • Template toolpaths using VISI Machining

Electrode Creation Tools

Burning Area Extraction

Once the areas requiring EDM work have been identified, enclosing the region with a 2D or 3D boundary gives you a fast, straightforward path to the required electrode geometry. Graphical face selection is also available for more complex areas that need careful extraction. VISI Electrode is designed to complement the skills of experienced electrode designers — combining intelligent automation with the ability to manually construct and modify geometry at any point. The result is a tool that adapts to your process rather than restricting it.

Electrode Creation

A guided interface walks the user through building the electrode nose step by step. Extension height can be added using either vertical or tangential extension methods, and multiple extrusion directions are available for open-sided electrodes requiring side extension. Dynamic animation and collision checking are accessible at any point during the creation process, so problems can be caught and corrected immediately.

Blank, Base, and Stock Creation

The electrode base and stock are added interactively directly to the electrode. Electrode name, material, burning operation type, identification marks, edge chamfers, position, and rotation can all be applied at this stage. Any information entered here is automatically carried through the entire electrode project and included in the final HTML report.

Holder Creation

Holders can be built manually by defining width, depth, and height, or selected from an extensive standard library. When access to the electrode is restricted by neighboring surfaces, the holder can be offset from the electrode centerline to provide the clearance needed for the EDM machine to operate. Dynamic animation and collision checking confirm that the complete electrode assembly does not violate the part geometry.

Electrode Management

The EDM manager gives the operator a centralized tool for managing the workpiece, electrodes, multiple electrode positions, vertical and horizontal and angled simulation, collision checking, HTML reporting, and EPX output. To maintain compatibility with other CAD/CAM systems, each electrode can be automatically exported relative to the correct workplane using a neutral data format such as IGES, STEP, or STL.

Manufacturing Tools

Animation and Collision Checking

Before any electrode goes to the machine, it can be graphically animated along its axis of operation to verify that both the electrode and holder are correct. Automatic interference checking tests for contact between the electrode and all neighboring surfaces. Any collision is highlighted visually and the electrode is moved to the exact point of contact, making it clear where adjustments need to be made.

Datum Creation and Manufacture

Once the electrode design is complete, it can be sent directly to VISI Machining without any unnecessary data transfer. A machining datum is automatically generated to ensure consistent positioning of the electrode throughout the entire manufacturing process. Machining templates — including tooling, toolpath operations, feeds, speeds, depth of cut, and more — can be saved and reused across similar electrode families. Applying a saved template to a new electrode automatically generates a fresh set of toolpaths using the same proven settings, significantly reducing programming time and reinforcing company standards.